FP7 Series PLC: High-Speed EtherCAT Controller for Industrial Automation
The FP7 Series PLC is a high-performance industrial controller centered on EtherCAT high-speed communication, designed for global industrial automation applications. With millisecond-level synchronization capabilities, it seamlessly integrates with robots, sensors, and conveyor systems, delivering precision control for automotive manufacturing, logistics sorting, food processing, and energy projects. Featuring flexible card-based expansion, multi-protocol compatibility (Ethernet/IP, serial communication), and user-friendly maintenance via Web server remote monitoring, it adapts to diverse international on-site requirements. Global stock is readily available with fast shipping and technical support, providing reliable, cost-effective automation solutions for factories and industrial hubs worldwide.
Key Product Features
Powerful Communication Capabilities
- Supports industrial Ethernet protocols including Ethernet/IP and EtherCAT
- Simultaneous communication with up to 220 devices
- Seamless connectivity to upper-level servers and industrial sensors
- Real-time production data collection and transmission
Flexible & Cost-Effective Expansion
- Card-based expansion method for low-cost functionality enhancement
- Expands serial communication and analog data acquisition without replacing mainframes
- Significantly reduces hardware investment costs
Easy Debugging & Maintenance
- Built-in Web server function for browser-based monitoring
- PLC status monitoring and fault log viewing without dedicated software
- Supports simultaneous logging of 16 files with multiple trigger conditions
- Facilitates root cause analysis of operational issues
Technical Specifications
| Technical Parameter Category |
Specific Specifications |
| Control Performance |
• Basic instruction execution speed: Minimum 11 ns/step
• Programming method: Relay ladder logic (RLL)
• Control method: Cyclic operation
• External Input (X): Max. 8,192 points
• External Output (Y): Max. 8,192 points
• Internal Relays (R): 32,768 points
• Timers (T): 4,096 points
• Counters (C): 1,024 points |
| Communication Capabilities |
• Supported protocols: EtherCAT, Ethernet/IP and other industrial Ethernet protocols
• Max. connected devices: 220 units
• Serial communication expansion: Up to 35 channels
• Communication interfaces: Integrated LAN, USB, COM ports
• Supports FTP(S), HTTP(S) communication with SSL/TLS encryption |
| Storage Capacity |
• Program memory: Built-in Flash ROM (no backup battery required)
• Multiple memory mode options available
• Data backup: Max. 262,144 words of Data Registers (DT)
• SD card support: Compatible with max. 32GB SDHC cards
• Supports simultaneous logging of 16 files |
| Expansion Features |
• Expansion method: Card-type plug-in expansion
• Max. expansion units: 64 units
• Functional expansion: Serial communication, analog acquisition, high-speed counting
• Motion control: Single unit manages 64 axes + 32 virtual axes |
| Environmental Adaptability |
• Operating temperature: 0~+55℃
• Storage temperature: -40~+70℃
• Operating humidity: 10~95%RH
• Vibration and shock resistance compliant with industry standards
• EMI resistance: 1000V(p-p) pulse interference |
| Power Supply Specifications |
• Rated voltage: 24V DC
• Operating voltage range: 20.4~28.8V DC
• Momentary power failure tolerance: 4-10ms depending on voltage
• Max. allowable current: 2.0A-3.0A depending on temperature |
| Certification Standards |
CE, UKCA, UL/c-UL, Korean KC, RoHS, IEC, JIS
(Certain models may have certification exclusions) |
Core Application Scenarios
- Logistics Sorting Industry: Core controller for e-commerce warehouses and logistics hubs across Europe, U.S., and Southeast Asia. Processes package QR code data at high speed and controls sorting actions with over 99% accuracy, handling thousands of packages per hour.
- Automotive Manufacturing Industry: Coordinates welding robots, conveyor belts, and inspection equipment on production lines in Germany and Mexico. Enables millisecond-level synchronization and remote monitoring via built-in Web server.
- Food & Beverage Industry: Manages filling valve switching, material conveying, and inspection processes in production facilities worldwide. Multi-language program support facilitates local maintenance operations.
- Energy Industry: Monitors generator set parameters and adjusts equipment status at wind power stations and thermal power projects. Plug-in expansion supports complex data transmission requirements for energy management systems.
Frequently Asked Questions
SD card frequently fails to read, log data cannot be stored, or "no sd error" message appears. How to fix it?
Check if the SD card is fully inserted and the card cover is closed. In humid, hot, or dusty environments, clean the card slot contacts with anhydrous alcohol and ensure proper environmental protection. Replace with a compliant SD card formatted to FAT32 if the error persists.
When starting/stopping operations via FPWIN GR7, PLC application error codes such as 60, 62, or 90 appear. How to resolve them?
• Code 60 (Parameter Error): Verify log setting parameters and re-download parameters
• Code 62 (Registration Error): Confirm proper log number registration
• Code 90 (Log Recording Error): Check SD card functionality and log trigger conditions
The CPU unit's Alarm LED stays on, the PLC stops running, and the fault recurs after restarting. What should I do?
Switch CPU to Prog mode and restart after powering off. Check grounding and wiring, separate communication cables from power cables, and install surge protection. Use FPWIN GR7's diagnostic functions to troubleshoot program execution issues and optimize performance.
Parameter modification fails to save, with prompts like "Write Protected" or "Storage Area Error". How to fix it?
Ensure PLC is in STOP mode and disconnect online monitoring. Check SD card write-protect switch, clean contacts if needed, and verify battery voltage. Clear old programs or expand storage if memory usage is too high.
Operation errors occur when using Logst, Loged, or Smpl instructions, and the Error LED lights up. What's the solution?
Confirm log number registration and proper trigger condition settings. Verify instruction address configuration in the program. Ensure SD card is properly inserted and card cover is closed before re-running the program.
Global Availability: Despite discontinued new orders, global stock is readily available with fast shipping and comprehensive technical support for international factories and industrial applications.
